Why Galvanised Steel Is Not Recommended for Handrails in Home Care

For Occupational Therapists, specifying the right materials for home modifications isn’t just about compliance—it’s about ensuring long-term safety, hygiene, and client confidence.

At first glance, galvanised steel may seem like a budget-friendly option. However, when it comes to handrails in aged care and disability settings, the risks far outweigh the savings.

The Problems with Galvanised Steel
✖ Corrosion risk: Galvanised steel depends on a thin zinc coating for protection. Outdoors, this coating quickly breaks down. Once scratched or worn, the underlying steel rusts, flakes, and weakens—creating a serious hazard for people who rely on the rail for support.
✖ Surface hazards: As galvanised steel deteriorates, the roughened surface can cause skin tears and discomfort—especially dangerous for clients with fragile skin.
✖ Hygiene concerns: Rust and flaking surfaces are hard to clean and can trap bacteria, which is unacceptable in environments where health and safety are critical.
✖Short lifespan, higher cost: While galvanised steel may be cheaper upfront, its shorter lifespan means more replacements and higher long-term costs.

The Superior Choice: Stainless Steel Grade 304

Stainless Steel 304 is the gold standard for handrails in home modifications:
✔ Naturally rust-resistant and self-healing for long-term durability.
✔ Smooth, hygienic finish that’s easy to clean and supports infection control.
✔ Powder-coated option available for added protection and a modern, chip-resistant appearance.
✔ Proven longevity with a 10–15+ year service life, even in outdoor and high-use environments.
✔ Peace of mind for OTs, case managers, and families that rails installed today will remain safe and reliable tomorrow.

The Bottom Line
When it comes to handrails, the choice is simple.
Galvanised steel corrodes, compromises safety, and costs more in the long run. Stainless Steel 304 is safe, hygienic, and built to last.

So when reviewing or specifying rails, ask one key question:
“Is it galvanised?”
If yes—avoid it.

👀 Take a look through some of our recent stainless steel handrail projects.

References
Australian Stainless Steel Development Association – The Lasting Decision
Steel Pro Group – Galvanised vs Stainless
Unified Alloys – Technical Comparison
Normetals – Which Steel to Use

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